HVC Replaces HVCA High-Voltage Ceramic Capacitors

Capacitor_Blog

HVC Replaces HVCA High-Voltage Ceramic Capacitors

Views: ...
Abstract (Executive Summary)

Screw-terminal (doorknob) HV ceramics are critical in physics, grid, CT/X-ray, and lasers. Murata’s DHS EOL (2018) tightened supply. HVCA (Dean Tech) markets HT / NX / JX, but buyers often see 16–24 week leads, brand markup, and OEM-limited support.

HVC is an integrated factory: solid copper terminals, internal dual-chip construction, and N4700 Class I. Qualified at GE, Siemens, ABB, J&J—this paper argues HVC is the strongest HVCA screw-terminal replacement on technical and commercial grounds.

Chapter 1: The Shattered "Original Manufacturer Illusion" – A Deep Supply Chain Crisis

In screw-terminal HV caps, “Western brand” does not always mean in-house manufacturing.

1.1 HVCA (Dean Technology)'s "Brand Operator" Model

HVCA NX (30–40 kV) and JX (large custom) largely follow a reseller / private-label pattern.

  • Limited deep R&D: Non-standard needs (e.g. >50 kV) are constrained by OEM capability.
  • Cost stack: After logistics, brand, and distribution, end price can exceed ex-factory.
  • Schedule risk: OEM reliance → leads often 16+ weeks or worse when logistics tightens.

1.2 HVC Capacitor: Returning to the Essence of Manufacturing

HVC runs full-process production in-house.

  • Process control: Powder through sintering, metallization, epoxy—owned under one roof.
  • Lead time: Typically 4–6 weeks; urgent cases about 2 weeks.
  • Pricing: Direct factory path often saves 30–50% vs. layered brand chains.

Chapter 2: Core Technology Analysis – HVC's "Dimensionality Reduction Attack"

Beyond price, design choices explain why tier-one OEMs stay with HVC vs. relabeled HVCA lines.

2.1 Structural Revolution: Solid Copper Terminals vs. Traditional Silver Paste/Iron Caps

About 40% of screw-terminal field failures are terminal pull-off or stripped threads.

  • Typical OEM stack: Silver-on-ceramic or iron caps—higher loss, rust risk, silver migration in humidity, weak under >3 Nm torque.
  • HVC: Solid copper terminals—better heat spreading than iron; anchor design rated to 4.5 Nm torque for production drivers.

2.2 Unique Skill: Internal Dual-Chip Technology (Internal Dual-Chip Technology)

Single monolithic stacks hit a wall near 40 kV before PD and porosity bite.

  • HVC: Dual-chip internal series splits stress—production at 50–100 kV screw types (e.g. 50 kV 8000 pF N4700) with margin HVCA rarely matches.

2.3 Material Foundation: True N4700 (Class I) Dielectric

Some cost-trimmed lines blend Class II (Y5U/Z5U)—D.F. can approach 1% and run hot in RF.

  • HVC high-end: N4700 Class I—D.F. <0.2%, Rins >200 GΩ; cooler in CT-style pulse duty, longer service life.

Chapter 3: Precise Benchmarking – HVC's Full Replacement Solution for HVCA JX/NX Series

Pin-to-Pin examples for HVCA JX and NX (see tables).

3.1 Replacing JX Series: 10kV-20kV Large Capacity/Custom Type

JX (JX5T…): HV PSU filtering—large C, often custom.

HVCA (Dean Tech) Actual Model HVC Recommended Replacement Model Specifications HVC Technical Upgrades
JX5T3M802K10KV HVCT8G-10KV-E-802K 10kV / 8000pF Y5T; smoother drift vs. T3M.
JX5T3M103K10KV HVCT8G-10KV-E-103K 10kV / 10000pF Lower ESR; higher ripple current.
JX5T3M222K15KV HVCT8G-15KV-E-222K 15kV / 2200pF Creepage optimized for humid air.
JX5T3M472K20KV HVCT8G-20KV-E-472K 20kV / 4700pF Copper terminals vs. iron caps—better oxidation resistance.

3.2 Replacing NX Series: 30kV-40kV Ultra-High Voltage/Precision Type

NX (NX5T…): DHS-class use—CT, X-ray, grid.

HVCA (Dean Tech) Actual Model HVC Recommended Replacement Model Specifications HVC Technical Upgrades
NX5T3M202K40KV HVCT8G-40KV-DL-202K 40kV / 2000pF N4700 + dual-chip; higher margin at 40 kV.
NX5T3M102K40KV HVCT8G-40KV-DL-102K 40kV / 1000pF Low loss (<0.2%) for HF lasers / accelerators.
NX5T3M472K30KV HVCT8G-30KV-DL-472K 30kV / 4700pF Medical-grade; 100% PD tested.
NX5T3M222K30KV HVCT8G-30KV-DL-222K 30kV / 2200pF High torque for automated lines.

Chapter 4: Elite Circle – Why Giants Choose HVC?

Field use at tier-one OEMs (examples):

  • GE Healthcare — CT HV; qualified vs. Murata after long-term aging.
  • Siemens — X-ray gens (BR/EU); 20 kV 3300 pF Y5T, 30 kV screw types.
  • ABB / grid — breakers and HV test gear outdoors.
  • J&J — surgical power modules; custom fit where space is tight.

Chapter 5: Conclusion and Commercial Value

Staying on HVCA alone often means brand premium plus long, less predictable lead times.

  • Tech: Copper terminals, dual-chip, N4700 where it matters.
  • Cost: Factory-direct—often >30% savings.
  • Delivery: ~4–6 weeks standard; VMI available.

Rational BOM: source from the factory that actually builds the part.


Chapter 6: HVCA Full Series Model Cross-Reference Table

Full HVCA↔HVC map (hv-caps.com data).

A. HV Ceramic Disc Capacitors - 19 Models

Header Description: HVCA Part Number | HVC Equivalent | Rated Voltage(kVDC) | Capacitance(pF) | Tolerance(±%) | Dimensions(D1×H1×T1×Ls3×d4 mm)
HVCA Part Number HVC Equivalent Voltage Capacitance Tolerance Dimensions(mm)
TY2Y5P101M6KVHVC-6KV-DL06-F5-101K6100208×11×7×10×0.6
CK1SL201K6KVHVC-6KV-DL08-F10-221K62001014×17×5×10×0.7
TY2Y5P331M6KVHVC-6KV-DL10-F10-331K6330209×12×7×10×0.6
TY2Y5P471M6KVHVC-6KV-DL11-F10-471K64702010×13×7×10×0.6
TY4Y5P101M10KVHVC-10KV-DL07-F10-101K10100209×12×9×10×0.7
TY2Y5P331M10KVHVC-10KV-DL10-F10-331K103302010×13×8×10×0.6
TY4Y5P471M10KVHVC-10KV-DL12-F10-471K104702012×15×9×10×0.7
TY2BxN681M10KVHVC-10KV-DL15-F10-681K106802020×23×8×10×0.6
TY2BxN102M10KVHVC-10KV-DL16-F10-102K1010002023×27×8.5×10×0.7
TY4BxN101M15KVHVC-15KV-DL07-F10-101K151002012×16×11×12.5×0.7
TY2BxN331M15KVHVC-15KV-DL12-F10-331K153302019×22×11×12.5×0.7
NY2Y5P471M15KVHVC-15KV-DL14-F10-471K154702014×18×9×12.5×0.7
TY4BxN681M15KVHVC-15KV-DL16-F10-681K156802027×31×11×12.5×0.7
TY2Y5P102M15KVHVC-15KV-DL18-F12.5-102K1510002018.5×21.5×9×12.5×0.7
TY4Y5P101M20KVHVC-20KV-DL08-F10-101K201002010×14×14×12.5×0.8
TY3Y5P201•20KVHVC-20KV-DL12-F10-221K202002011×15×15×15×0.8
TY4BxN331M20KVHVC-20KV-DL13-F10-331K203302022×26×14×12.5×0.8
TY4Y5P471M20KVHVC-20KV-DL14-F10-471K204702017×21×14×12.5×0.8
TY4Y5P102M20KVHVC-20KV-DL21-F12.5-102K2010002022×26×14×12.5×0.8

B. HV Ceramic Doorknob Capacitors - 68 Models

Header Description: HVCA Part Number | HVC Equivalent | Rated Voltage(kVDC) | Capacitance(pF) | Tolerance(±%) | Dimensions(D×H×L mm) | Terminal Type
HVCA Part Number HVC Equivalent Voltage Capacitance Tolerance Dimensions(mm) Terminal
JX5T3M561K10KVHVCT8G-10KV-DL30-561K105601020×12×16M4x4
JX5T3M122K10KVHVCT8G-10KV-DL30-122K1012001024×12×16M4x4
JX5T3M282K10KVHVCT8G-10KV-DL40-282K1028001038×12×16M4x4
JX5T3M502K10KVHVCT8G-10KV-DL50-502M1050001052×12×16M5x4
JX5T3M802K10KVHVCT8G-10KV-DL60-802M1080001058×12×16M5x4
NX5T3M561K10KVHVCT8G-10KV-DL30-561K105601020×12×16M4x4
NX5T3M122K10KVHVCT8G-10KV-DL30-122K1012001024×12×16M4x4
NX5T3M282K10KVHVCT8G-10KV-DL40-282K1028001038×12×16M4x4
NX5T3M502K10KVHVCT8G-10KV-DL50-502M1050001052×12×16M5x4
NX5T3M802K10KVHVCT8G-10KV-DL60-802M1080001058×12×16M5x4
JX5T3M371K15KVHVCT8G-15KV-DL30-371K153701020×14×18M4x4
JX5T3M112K15KVHVCT8G-15KV-DL30-112K1511001030×14×18M4x4
JX5T3M192K15KVHVCT8G-15KV-DL40-192K1519001038×14×18M4x4
JX5T3M342K15KVHVCT8G-15KV-E30-342M1534001052×14×18M5x4
JX5T3M532K15KVHVCT8G-15KV-DL60-532M1553001058×14×18M5x4
NX5T3M371K15KVHVCT8G-15KV-DL30-371K153701020×14×18M4x4
NX5T3M112K15KVHVCT8G-15KV-DL30-112K1511001030×14×18M4x4
NX5T3M192K15KVHVCT8G-15KV-DL40-192K1519001038×14×18M4x4
NX5T3M342K15KVHVCT8G-15KV-E30-342M1534001052×14×18M5x4
NX5T3M532K15KVHVCT8G-15KV-DL60-532M1553001058×14×18M5x4
NX5Y5P251K15KVHVCT8G-15KV-DL30-251K152501020×15×19M4x4
NX5Y5P501K15KVHVCT8G-15KV-DL30-501K155001024×15×19M4x4
NX5Y5P102K15KVHVCT8G-15KV-DL30-102K1510001036×15×19M4x4
JX5T3M281K20KVHVCT8G-20KV-DL30-281K202801020×20×24M4x5
JX5T3M881K20KVHVCT8G-20KV-DL30-881K208801030×20×24M4x5
JX5T3M142K20KVHVCT8G-20KV-DL40-142K2014001038×20×24M4x5
JX5T3M252K20KVHVCT8G-20KV-DL50-252K2025001052×20×24M5x5
JX5T3M402K20KVHVCT8G-20KV-DL50-402K2040001058×20×24M5x5
NX5T3M281K20KVHVCT8G-20KV-DL30-281K202801020×20×24M4x5
NX5T3M881K20KVHVCT8G-20KV-DL30-881K208801030×20×24M4x5
NX5T3M142K20KVHVCT8G-20KV-DL40-142K2014001038×20×24M4x5
NX5T3M252K20KVHVCT8G-20KV-DL50-252K2025001052×20×24M5x5
NX5T3M402K20KVHVCT8G-20KV-DL50-402K2040001058×20×24M5x5
NX5Y5P501K20KVHVCT8G-20KV-DL30-501K205001030×18×22M4x4
NX5Y5P102K20KVHVCT8G-20KV-DL30-102K2010001040×18×22M4x4
JX5T3M191K30KVHVCT8G-30KV-DL30-191K301901020×24×28M4x5
JX5T3M591K30KVHVCT8G-30KV-DL30-591K305901030×24×28M4x5
JX5T3M941K30KVHVCT8G-30KV-DL40-941K309401038×24×28M4x5
JX5T3M172K30KVHVCT8G-30KV-DL50-172K3017001052×24×28M5x5
JX5T3M272K30KVHVCT8G-30KV-DL55-272K3027001058×24×28M5x5
NX5T3M191K30KVHVCT8G-30KV-DL30-191K301901020×24×28M4x5
NX5T3M591K30KVHVCT8G-30KV-DL30-591K305901030×24×28M4x5
NX5T3M941K30KVHVCT8G-30KV-DL40-941K309401038×24×28M4x5
NX5T3M172K30KVHVCT8G-30KV-DL50-172K3017001052×24×28M5x5
NX5T3M272K30KVHVCT8G-30KV-DL55-272K3027001058×24×28M5x5
NX5Y5P501K30KVHVCT8G-30KV-DL30-501K305001036×22×26M4x4
JX5T3M141K40KVHVCT8G-40KV-DL30-141K401401020×32×36M4x6
JX5T3M441K40KVHVCT8G-40KV-DL30-441K404401030×32×36M4x6
JX5T3M701K40KVHVCT8G-40KV-DL40-701K407001038×32×36M4x6
JX5T3M132K40KVHVCT8G-40KV-DL50-132K4013001052×32×36M5x6
JX5T3M202K40KVHVCT8G-40KV-DL60-202K4020001058×32×36M5x6
NX5T3M141K40KVHVCT8G-40KV-DL30-141K401401020×32×36M4x6
NX5T3M441K40KVHVCT8G-40KV-DL30-441K404401030×32×36M4x6
NX5T3M701K40KVHVCT8G-40KV-DL40-701K407001038×32×36M4x6
NX5T3M132K40KVHVCT8G-40KV-DL50-132K4013001052×32×36M5x6
NX5T3M202K40KVHVCT8G-40KV-DL60-202K4020001058×32×36M5x6
NX5Y5P501K40KVHVCT8G-30KV-DL30-501K405001040×28×32M4x4
JX5T3M101K50KVHVCT8G-50KV-DL30-101K501001020×35×39M4x6
JX5T3M201K50KVHVCT8G-50KV-DL30-201K502001024×35×39M4x6
JX5T3M401K50KVHVCT8G-50KV-DL30-401K504001030×35×39M4x6
JX5T3M561K50KVHVCT8G-50KV-DL40-561K505601038×35×39M4x6
JX5T3M172K50KVHVCT8G-50KV-DL55-172K5017001058×35×39M5x6
NX5T3M101K50KVHVCT8G-50KV-DL30-101K501001020×35×39M4x6
NX5T3M201K50KVHVCT8G-50KV-DL30-201K502001024×35×39M4x6
NX5T3M401K50KVHVCT8G-50KV-DL30-401K504001030×35×39M4x6
NX5T3M561K50KVHVCT8G-50KV-DL40-561K505601038×35×39M4x6
NX5T3M172K50KVHVCT8G-50KV-DL55-172K5017001058×35×39M5x6
NX5Y5P501K50KVHVCT8G-50KV-DL40-501K505001052×35×39M5x5

Contact & Technical Support

HVCA / Murata EOL replacements—samples and cross-ref help.


© HVC Capacitor — no commercial reuse without permission.
Disclaimer: Parameters are indicative; use the latest datasheet. Trademarks (Murata, HVCA, Dean, GE, Siemens, ABB, J&J) belong to their owners.

News

CONTACT US

Contact: Sales Department

Phone: +86 13689553728

Tel: +86-755-61167757

Email: sales@hv-caps.com

Add: 9B2, TianXiang Building, Tianan Cyber Park , Futian, Shenzhen, P. R. C