HVC Replacement for HYMEG High Voltage Thick Film Resistors: Direct Cross Reference Guide

Capacitor_Blog

HVC Replacement for HYMEG High Voltage Thick Film Resistors: Direct Cross Reference Guide

Views: ...
Core Value: This guide provides direct replacement cross-references for HYMEG's three primary axial cylindrical thick film resistor series (HV Series, HA Series, and FA Series) against HVC counterparts. Covering power ratings from 0.5W to 6W, voltage limits from 750V to 20kV, and resistance values from 50kΩ up to an astonishing 4TΩ. Relying on identical material systems, precision-matched body dimensions, and highly efficient one-stop delivery, HVC enables zero-cost PCB redesign replacements, significantly shortened lead times, and fills the gap for SMD chip packages and custom voltage dividers that HYMEG does not provide.

1. Why Are Engineers and Buyers Seeking Alternatives to HYMEG?

HYMEG has established a solid historical reputation in the high-value thick film resistor space. However, as medical, industrial, and scientific equipment rapidly evolves, supply chain security and agility have become more critical than ever. As a mid-sized manufacturer, HYMEG faces increasingly stringent customer demands regarding capacity flexibility, delivery consistency, and product line breadth.

Equipment manufacturers and power supply R&D teams urgently need a reliable second source offering equivalent technical strength, shorter lead times, more flexible responsiveness, and a more comprehensive product portfolio—and this is exactly where HVC excels.

Four Core Advantages of Choosing HVC:

Your Pain PointHVC's SolutionTangible Value to You
Excessively long lead times
HYMEG standard parts often take 8~12 weeks; custom parts up to 16 weeks
Standard parts delivered in 4~6 weeks; custom parts in 6~8 weeks (rush orders available)Accelerates New Product Introduction (NPI) and ensures no material shortages during production ramp-up
High procurement costs
Prices are often 30%~100% higher than premium Asian suppliers
With equivalent materials and performance, HVC offers a 20%~40% pricing advantageSignificantly reduces BOM costs, directly boosting end-product profit margins
Limited product categories
Only provides axial cylindrical forms; no SMDs or HV dividers
Offers a complete lineup: axial cylindrical, planar radial, SMD chips, and voltage dividersEnables complete procurement from a single source, simplifying supply chain management
Slow custom response
Special coatings or lead forming require lengthy communication cycles
Offers multiple coating options (Epoxy, Parylene, Silicone) with direct engineer-to-engineer drawing generationEngineering Change Order (ECO) response speed improved by over 40%

In a nutshell: HVC is not just a "budget substitute." We deliver a secure and agile high-voltage resistor supply chain using equivalent material systems, superior engineering services, and a broader product portfolio.

2. HYMEG's Three Major Product Lines and HVC Cross-Reference Guide

HYMEG's high-voltage thick film resistors are divided into three main series. HVC has prepared precise cross-reference strategies tailored to the characteristics and applications of each series:

HYMEG SeriesProduct PositioningPower RangeVoltage RangeResistance RangeHVC CounterpartHVC Advantage
HV SeriesGeneral purpose HV & high power1~6 W1.5~20 kV250 kΩ~50 GΩHVR-BOP / BSP / PFSDirect dimensional match; replace without modifying PCBs
HA SeriesPrecision HV & low temperature drift0.5~5 W0.75~10 kV50 kΩ~10 GΩHVR-BOP / BSP (Precision Screened)Capable of providing paired shipments with TCR ≤±50 ppm
FA SeriesFlagship ultra-high resistance & non-inductive0.5~5 W1~10 kV1 MΩ~4 TΩHVR-BOP / BSP (Custom High-R)Delivered with comprehensive AQR measurement data packages

The "Diameter Alignment" Principle for 100% Mechanical Compatibility

To ensure you never need to redesign your PCB, HVC categorizes its cylindrical resistors into three diameter tiers based on power, perfectly matching HYMEG's tube diameters:

  • BOP Thin Tube (φ3.5mm): Suitable for ≤2W needs; directly replaces HV60/HV65, HA60/HA65/HA70, and FA60/FA65/FA80.
  • BSP Standard Tube (φ7mm): Suitable for 3~5W needs; directly replaces HV70/HV80/HV100, HA80/HA100/HA120, and FA100/FA150/FA200.
  • PFS Custom Thick Tube: Suitable for 6W and above or ultra-high voltage needs; seamlessly takes over for the HV120.

3. HV Series (General HV): HVC Direct Replacement List

The HV series is the most widely used component in high-voltage divider networks, power supply loads, and X-ray bias circuits. HVC's HVR series achieves engineering-level equivalence in both material formulation and physical dimensions, ensuring identical electrical performance directly upon replacement.

HYMEG ModelPowerMax VoltageResistance RangeTCRBody LengthHVC TubeHVC Model
HV601 W1.5 kV250 kΩ~4 GΩ±100/±200 ppm~15 mmBOP φ3.5HVR-BOP15
HV652 W2.5 kV300 kΩ~10 GΩ±100/±200 ppm~20 mmBOP φ3.5HVR-BOP20
HV703 W5 kV500 kΩ~15 GΩ±100/±200 ppm~28 mmBSP φ7HVR-BSP28
HV804 W7.5 kV750 kΩ~20 GΩ±100/±200 ppm~35 mmBSP φ7HVR-BSP35
HV1005 W15 kV750 kΩ~30 GΩ±100/±200 ppm~45 mmBSP φ7HVR-BSP45
HV1206 W20 kV750 kΩ~50 GΩ±100/±200 ppm~55 mmPFSHVR-PFS55

Why is HVC the Preferred Choice for HV Series Replacement?
For the highly consumed HV70 and HV80 models, HVC possesses an extremely mature process library. The entire process from sample request to testing and final approval typically takes only 2~4 weeks. Furthermore, if you require better temperature drift performance, HVC can directly screen standard parts to ±50 ppm without forcing you to purchase the more expensive HA series.

4. HA Series (Precision HV): Equal Compatibility, Higher Precision

The HA series demands higher precision than the HV series, with strict temperature drift requirements (TCR ≤±50 ppm). HVC ensures that the products delivered to you fully meet the rigorous demands of precision instruments by performing individual precision electrical screening on BOP/BSP products from the same firing batch.

HYMEG ModelPowerMax VoltageResistance RangeTCRToleranceBody LengthHVC Model
HA600.5 W750 V50 kΩ~2 GΩ±50/±100 ppm±0.1%~±5%~13 mmHVR-BOP13
HA651 W1.5 kV100 kΩ~5 GΩ±50/±100 ppm±0.1%~±5%~17 mmHVR-BOP17
HA702 W3.5 kV300 kΩ~7.5 GΩ±50/±100 ppm±0.1%~±5%~24 mmHVR-BOP24
HA803 W5 kV500 kΩ~8.5 GΩ±50/±100 ppm±0.1%~±5%~30 mmHVR-BSP30
HA1004 W7.5 kV500 kΩ~10 GΩ±50/±100 ppm±0.1%~±5%~40 mmHVR-BSP40
HA1205 W10 kV500 kΩ~10 GΩ±50/±100 ppm±0.1%~±5%~50 mmHVR-BSP50

Regarding the Voltage Coefficient of Resistance (VCR)—a critical factor for HA series applications—HVC directly provides batch-sampled measurement data, giving you complete peace of mind when designing precision signal chains.

5. FA Series (Ultra-High Resistance Non-Inductive): The Ultimate Leap from GΩ to TΩ

The FA series is HYMEG's signature line, focusing on ultra-high resistance values in the TΩ range. In this extreme territory:
For the GΩ range (FA60~FA100, ≤800 GΩ), HVC already has highly mature thick film paste formulations allowing for direct, high-success-rate replacement.
For the TΩ extreme specifications (FA150/FA200, up to 4 TΩ), HVC offers benchmarked solutions through deeply customized pastes and coating processes, complete with detailed aging and leakage current test reports.

HYMEG ModelPowerMax VoltageResistance RangeTCRBody LengthHVC TubeHVC Model
FA600.5 W1 kV1 MΩ~100 GΩ±200/±500 ppm~13 mmBOP φ3.5HVR-BOP13
FA651 W2 kV1 MΩ~200 GΩ±200/±500 ppm~17 mmBOP φ3.5HVR-BOP17
FA802 W5 kV1 MΩ~400 GΩ±200/±500 ppm~24 mmBOP φ3.5HVR-BOP24
FA1003 W7.5 kV1 MΩ~800 GΩ±200/±500 ppm~35 mmBSP φ7HVR-BSP35
FA1504 W10 kV1 MΩ~4 TΩ±200/±500 ppm~45 mmBSP φ7HVR-BSP45
FA2005 W10 kV1 MΩ~4 TΩ±200/±500 ppm~55 mmBSP φ7HVR-BSP55

6. Why Can HVC Achieve "Engineering-Level Equivalence"? (Process Insights)

The core performance of high-voltage thick film resistors (such as long-term stability and voltage endurance life) is determined by the underlying materials and firing process. HVC and HYMEG are virtually identical in their process routes:

  • Ceramic Substrate: Both companies utilize 96% high-purity alumina (Al₂O₃).
  • Core Conductive Layer: Both employ Ruthenium-based (RuO₂) high-voltage thick film pastes, ensuring an identical conduction mechanism.
  • Firing Profile: Both are fired in high-temperature furnaces at approximately 850°C, ensuring the same grain growth and stress relief states.
  • External Coating: While HYMEG provides standard epoxy resin, HVC goes a step further by offering vacuum Parylene and Silicone coating options to better withstand extremely harsh environments.

7. How to Quickly Obtain Samples and Quotes?

Whether you are selecting components for a new project or addressing current lead time/cost issues, HVC can respond swiftly. To accelerate communication, please provide the following information when contacting us:

  1. HYMEG Original Model Number (e.g., HV70, HA80, FA150, etc.)
  2. Required Resistance, Tolerance, and TCR
  3. Operating Voltage and Rated Power
  4. Application Scenario and Operating Medium (e.g., air, transformer oil, or epoxy potting)

Contact the HVC Engineering Team

The HVC engineering team typically provides a detailed specification comparison and sample delivery schedule within 48 hours.

Copyright Notice: This document is copyrighted by HVC Capacitor. Unauthorized reproduction or commercial use is strictly prohibited.
Disclaimer: The technical parameters herein are compiled from the latest publicly available manufacturer datasheets. HYMEG and other trademarks are the property of their respective owners and are referenced solely for objective technical compatibility and cross-referencing purposes.

News

CONTACT US

Contact: Sales Department

Phone: +86 13689553728

Tel: +86-755-61167757

Email: sales@hv-caps.com

Add: 9B2, TianXiang Building, Tianan Cyber Park , Futian, Shenzhen, P. R. C