KOA RK92 EOL Fix: Drop-In the HVC HVRGXP Thick-Film Resistor

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KOA RK92 EOL Fix: Drop-In the HVC HVRGXP Thick-Film Resistor

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Executive Summary

In high-voltage detection, impedance matching, and high-energy discharge circuits, flat (SIP) high-voltage thick film resistors are critical because of their voltage withstand and compact footprint. For many years, KOA Corporation’s RK92 series has been the de facto standard. As Japanese suppliers adjust capacity, the RK92 line has reached end of life (EOL), leaving legacy equipment hard to repair and new designs without a clear path to qualification.

Drawing on deep experience in high-voltage materials, HVC developed the HVRGXP series to close that gap. Unlike generic lookalikes, HVC uses non-inductive serpentine printing and a 96% high-purity alumina substrate, achieving pin-to-pin compatibility with KOA RK92 while improving high-frequency pulse behavior and long-term stability.

1. Core Technology: From “General Purpose” to Expert Grade

The KOA RK92 is a capable general-purpose part, but generic design can limit modern HV systems (e.g. high-frequency X-ray sets, precision HV supplies). HVRGXP advances on three axes:

1.1 True Non-Inductive Design

Under nanosecond-scale HV pulses, parasitic inductance in ordinary thick-film parts distorts waveforms.

  • HVC technical strengths: HVRGXP uses a serpentine non-inductive print pattern; mutual cancellation of current paths holds parasitic inductance to roughly microhenry levels.
  • Application benefits: Suited to high-frequency switch-mode supplies and pulse-modulation circuits, staying resistive at RF and avoiding inductive artifacts.

1.2 Specific Energy and Surge Withstand

HV rails see fast transients; ordinary films can fail on overload.

  • HVC technical strengths: High-grade ruthenium oxide ink on a 96% Al₂O₃ substrate yields strong heat spreading and film adhesion.
  • Performance gain: Pulse energy handling is improved versus same-size alternatives, reducing open-circuit risk under ESD or lightning-induced surges.

1.3 Very Low Voltage Coefficient (VCR)

HV resistors drift slightly with applied voltage (VCR).

  • HVC technical strengths: Particle microstructure is tuned so VCR is typically < 5 ppm/V, supporting HV dividers and precision sense networks with stable readings from 100 V to 10 kV.

2. Precise Benchmarking: KOA RK92 and HVC HVRGXP

HVRGXP maintains full compatibility with KOA RK92 on body size (SIP), lead pitch, and power ratings—supporting straightforward replacement evaluation in engineering.

2.1 Practical replacement table for common models

Table values reflect published ratings. HVRGXP spans typical KOA lengths (9.6 mm, 26 mm, 30 mm, etc.):

KOA original (EOL) Ratings (power / resistance / tolerance / size) HVC replacement Body (mm) Notes
RK92-18DD-L51004D100 1 W / 100 kΩ / ±5% HVRGXP5.10 9.6×4.8 1:1 compact replacement for dense PCBs.
RK92-18DD1004F100 1 W / 100 kΩ / ±1% HVRGXP5.10 9.6×4.8 High-precision replacement; HVC offers ±1% for precision sensing.
RK92-11HD1006F 2 W / 10 MΩ / ±1% HVRGXP7.26 26×6.5 Primary recommendation for KOA’s classic 2 W rating, widely used in supply feedback.
RK92-11HD307J 2 W / 30 MΩ / ±5% HVRGXP7.26 26×6.5 High-resistance replacement with improved VCR in the high-ohm range.
RK92-G2DA83D100 4 W / 100 Ω / ±10% HVRGXP7.26 26×6.5 High-power pulse replacement; about 4 W dissipation in the same footprint.
RK92-10CD107K 1 W / 10 MΩ / ±10% HVRGXP7.26 26×6.5 General replacement for long-body 1 W KOA variants facing shortages.
RK92-18FL4WD105K 4 W / 1 MΩ / ±10% HVRGXP7.30 30×7.0 Large-format replacement; matches KOA’s 30 mm-class outline.

Note: Numeric suffixes such as 7.26 or 5.10 denote mechanical size families so mounting stays aligned with the original part.

3. Why choose HVC as your EOL replacement partner?

Addressing RK92 discontinuation is not only about a part that merely “works”; it is about long-term availability and room to improve.

3.1 Mitigating shortage and grey-market risk

RK92 is in late life; new factory orders are gone and broker stock is expensive, aged, and sometimes harder to solder.

  • HVC solution: HVRGXP is on a long-life product plan. Standard lead time is typically 4–6 weeks, with a roadmap aimed at predictable availability.

3.2 Custom non-standard resistance

KOA focused on standard E24 spreads; many specials are already unobtainable.

  • HVC solution: In-house thick-film printing and laser trimming support arbitrary resistance values (e.g. 123 MΩ, 4.56 GΩ) with practical MOQs for repair and new design.

3.3 Insulation and Coating Quality

HVC transfers HV insulation process knowledge into the resistor line.

  • HVC solution: High-grade epoxy conformal encapsulation limits voids and pinholes, supporting humid or altitude-stressed installations without surface flashover.

4. Conclusion: Turn EOL into an Upgrade

RK92 discontinuation is a constraint, but also a moment to harden the supply chain. With HVC HVRGXP you gain not only the same footprint but also:

  • Stable supply, easing last-time-buy anxiety
  • Tighter tolerance options (e.g. F = ±1% and beyond)
  • Custom resistance without being limited to legacy tables
  • Stronger pulse performance from an optimized thick-film stack

5. HVC Ordering Code Structure

HVR-[Series]-[Size]-[Resistance]-[Tolerance]-[TCR]-[Voltage]
Field Meaning Example
HVR High-voltage resistor prefix HVR-GXP5.10
GXP Flat (SIP) series GXP5.10, GXP7.26
Size Length × width (mm) 5.10 → 9.6×4.8 mm; 7.26 → 26×6.5 mm
Resistance 100K = 100 kΩ; 10M = 10 MΩ 100K, 10M, 100M
Tolerance F = ±1%, J = ±5%, K = ±10% F
TCR 200 = ±200 ppm/°C; 300 = ±300 ppm/°C 200
Voltage 1K = 1 kV; 2K = 2 kV 1K, 2K

Example: RK92-11HD1006F → HVR-GXP7.26-10M-F-200-2K

6. KOA RK92 series replacement cross-reference table

The table below lists common examples; contact HVC for complete part numbers, datasheets, quotations, and samples.

Part number Power Resistance Tolerance TCR Dimensions (mm) HVR type
RK92-G2DA83D100 4 W 100 Ω ±10% ±300 ppm 26×6.5×6.5 HVRGXP7.26
RK92-10CD107K 1 W 10 MΩ ±10% ±300 ppm 26×6.5×6.5 HVRGXP7.26
RK92-10CD307K 1 W 30 MΩ ±10% ±300 ppm 26×6.5×6.5 HVRGXP7.26
RK92-11HD1006F 2 W 10 MΩ ±1% ±200 ppm 26×6.5×6.5 HVRGXP7.26
RK92-11HD307J 2 W 30 MΩ ±5% ±200 ppm 26×6.5×6.5 HVRGXP7.26
RK92-18DD-L51004D100 1 W 100 kΩ ±5% ±300 ppm 9.6×4.8×3.2 HVRGXP5.10
RK92-18DD1004F100 1 W 100 kΩ ±1% ±300 ppm 9.6×4.8×3.2 HVRGXP5.10

Note: More models are available; contact HVC for a full cross-reference list.

KOA RK92 series EOL part number reference (excerpt)

Typical RK92 part numbers are listed below (about 100 for planning reference); please verify against your company BOM.

Model 1 Model 2 Model 3 Model 4 Model 5
RK92-G2DA83D100 RK92-10CD107K RK92-10CD307K RK92-11HD1006F RK92-11HD307J
RK92-11HD5005F RK92-11XD1004F RK92-11XD1005F RK92-11XD1006F RK92-11XD105J
RK92-11XD105K RK92-11XD105M RK92-11XD106J RK92-11XD106K RK92-11XD106M
RK92-11XD107J RK92-11XD107K RK92-11XD107M RK92-11XD108K RK92-11XD108M
RK92-11XD1136F RK92-11XD1205F RK92-11XD1206F RK92-11XD125G RK92-11XD125K
RK92-11XD125M RK92-11XD126G RK92-18DD-L51004D100 RK92-18DD1004F100 RK92-18DD1005F100
RK92-18DD1006F100 RK92-18DD101J100 RK92-18DD101K100 RK92-18DD101M100 RK92-18DD102F100
RK92-18DD102J100 RK92-18DD102K100 RK92-18DD103F100 RK92-18DD103J100 RK92-18DD103K100
RK92-18DD104F100 RK92-18DD104J100 RK92-18DD104K100 RK92-18DD105F100 RK92-18DD105J100
RK92-18DD105K100 RK92-18DD106F100 RK92-18DD106J100 RK92-18DD106K100 RK92-18DD107F100
RK92-18DD107J100 RK92-18DD107K100 RK92-18DD108K100 RK92-18DD109K100 RK92-18DD1136F100
RK92-18DD1205F100 RK92-18DD1206F100 RK92-18DD125G100 RK92-18DD125K100 RK92-18DD125M100
RK92-18DD126G100 RK92-18DD1505F100 RK92-18DD1506F100 RK92-18DD2005F100 RK92-18DD2006F100
RK92-18DD205G100 RK92-18DD205J100 RK92-18DD205K100 RK92-18DD205M100 RK92-18DD206G100
RK92-18DD2205F100 RK92-18DD2206F100 RK92-18DD2505F100 RK92-18DD2506F100 RK92-18DD3005F100
RK92-18DD3006F100 RK92-18DD305G100 RK92-18DD305J100 RK92-18DD305K100 RK92-18DD305M100
RK92-18DD306G100 RK92-18DD3305F100 RK92-18DD3306F100 RK92-18DD3505F100 RK92-18DD3506F100
RK92-18DD4005F100 RK92-18DD4006F100 RK92-18DD405G100 RK92-18DD405J100 RK92-18DD405K100
RK92-18DD405M100 RK92-18DD406G100 RK92-18DD4705F100 RK92-18DD4706F100 RK92-18DD5005F100
RK92-18DD5006F100 RK92-18DD505G100 RK92-18DD505J100 RK92-18DD505K100 RK92-18DD505M100

In the face of discontinuation, HVC is a reliable second source and long-term path.

Contact & Technical Support

If you need a replacement for discontinued KOA high-voltage resistors, or help with selection and customization, send your exact RK92 part number; our applications team will respond with a pin-compatible proposal and sample path, typically within one business day.

We support qualification with samples and factory-level engineering for cross-reference programs.

Copyright notice: © 2026 HVC Capacitor. All rights reserved. Reproduction or commercial use is prohibited without permission. KOA and RK92 are trademarks of their respective owners; this document is for technical compatibility and replacement selection only.
Disclaimer: Technical parameters are for reference only; confirm against the latest datasheet and your purchase order.

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