HVC vs AVX: Screw Terminal HV Ceramic Capacitor Performance Benchmark White Paper

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HVC vs AVX: Screw Terminal HV Ceramic Capacitor Performance Benchmark White Paper

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Introduction

AVX (later acquired by KYOCERA AVX) was once a major global supplier of HV ceramic capacitors. Its HP/HW/HK/HD/HE/HZ series doorknob capacitors were widely used in medical imaging, industrial NDT, power equipment, and more. In October 2018, AVX announced its exit from the HV doorknob capacitor market — following Murata's earlier exit in August 2018 — creating a massive global supply gap.

This white paper, based on eight years of HVC's successful replacement experience across AVX, Murata, Vishay, and other brands, provides detailed performance comparison data to serve as a reliable reference for engineers and procurement managers.

1. AVX HV Ceramic Capacitor Technology Background

1.1 AVX Product Series Overview

SeriesTypeVoltage RangeCapacitance RangeFeatures
HP SeriesCoated15-100KV500-5600pFStandard coated, red epoxy
HW SeriesUncoated15-50KV500-3300pFBare die, no coating
HK SeriesUncoated15-50KV560-2700pFSpecial spec bare die
HD SeriesUncoated15KV500-5600pF15KV dedicated
HE SeriesCoated20-50KV500-2400pFHigh voltage series
HZ SeriesSpecial20-40KV390-1650pFCustom specifications

1.2 AVX Technology Features & Limitations

Ceramic Dielectric: Strontium Titanate Class 2 ceramic — moderate temperature stability, higher dissipation factor (0.15%-0.25% @1KHz).

Electrode Process: Silver brushed electrode, posing silver migration risk and limiting long-term reliability.

Package: Single-chip structure, voltage ceiling of 100KV but limited capacitance (max 2100pF at 50KV).

Environmental: Some models use Y5S dielectric with lead content, subject to RoHS exemption limitations.

2. HVC vs AVX: Comprehensive Performance Comparison

2.1 Core Technical Parameter Comparison

DimensionAVX (Original Spec)HVC (HVCT8G Series)HVC Advantage
Ceramic DielectricStrontium Class 2N4700 Class 13x temperature stability, 10x lower DF
Electrode ProcessSilver brushedCopper electrode platingNo silver migration, high current handling
Voltage Range15-100KV10-150KVWider voltage coverage
Capacitance Range (50KV)280-1650pF500-8000pFDual-chip parallel, 5x capacity
Dissipation Factor DF0.15%-0.25%<0.02%Lower loss, less temperature rise
Insulation Resistance>100GΩ>5000MΩLower leakage current
Partial Discharge≤5pC≤5pCEquivalent low PD performance
Operating Temperature-35°C ~ +85°C-55°C ~ +125°CWider temperature range
Tolerance±20% (M)±10% (K) standardHigher precision
EnvironmentalSome leaded (Y5S)Fully lead-freeRoHS compliant

2.2 Mechanical Compatibility Comparison

Mechanical ParameterAVXHVCCompatibility
MountingM4/M5 screw terminalM4/M5 screw terminal✅ Fully compatible
Diameter Options30/38/40/50/55/60mm30/40/50/55/60mm✅ Full coverage
Height OptionsVaries with diameter1:1 custom sizing✅ Fully compatible
Terminal PositionStandard positionCustomizable✅ Flexible adaptation
Coated/UncoatedHP (coated) / HW/HK (bare)Available with or without coating✅ Full replacement
Mechanical Compatibility Verified: HVC has successfully replaced AVX HP/HW/HK series for over 200 customers, with 100% compatibility with existing PCB designs and mounting holes — zero modifications required.

3. Measured Data Comparison

3.1 Temperature Characteristic Comparison

TemperatureAVX HP50E50102M (50KV 1000pF)HVC HVCT8G-50KV-DL50-102KDifference
+25°C (baseline)1000pF1000pF
+85°C1050pF (+5%)1005pF (+0.5%)HVC 10x more stable
+125°CN/A (AVX limit +85°C)1010pF (+1.0%)HVC wider temperature range
-35°C950pF (-5%)995pF (-0.5%)HVC 10x more stable
-55°CN/A (AVX limit -35°C)990pF (-1.0%)HVC superior low-temp performance

3.2 Aging Test Comparison (1000 hours @ rated temp)

Test ItemAVX (Typical)HVC (Typical)Standard
Capacitance ChangeΔC/C ≤ ±3%ΔC/C ≤ ±1.5%±5%
DF ChangeΔDF ≤ 0.05%ΔDF ≤ 0.02%±0.1%
Insulation Resistance>50GΩ (after aging)>2000MΩ (after aging)>100MΩ
Visual InspectionNo anomalyNo anomalyNo cracks, no leakage

3.3 HV Stress Test Comparison

Test ItemAVXHVCConclusion
Dielectric Withstand (1.5x rated, 60s)PassPass✅ Equivalent
Partial Discharge (@rated voltage)≤5pC≤5pC✅ Equivalent
Temperature Rise (rated current, 2hr)+15°C+8°C✅ HVC lower (lower DF)
Impulse Voltage (1.2/50μs, 5x each polarity)PassPass✅ Equivalent

4. Vishay & Murata Replacement Success Cases

Multi-Brand Replacement Experience: HVC has accumulated extensive replacement experience not only with AVX but also with Vishay 715C and Murata DHS series — these successes strongly support the AVX replacement proposition.

4.1 Vishay 715C Series Replacement Case

Background: A medical equipment manufacturer was using Vishay 715C20KTD40 (20KV 4000pF) but facing 34-week lead times and premium pricing.

Solution: HVC provided HVCT8G-20KV-DL60-402K with N4700 Class 1 dielectric (Vishay uses Y5U Class 2 for this model).

Test Results:

ComparisonVishay 715C20KTD40 (Y5U)HVC HVCT8G-20KV-DL60-402K (N4700)
Capacitance Stability (@+85°C)+15% (Y5U Class 2 drift)+0.8% (N4700 Class 1)
Dissipation Factor0.7% (Y5U typical)0.015% (N4700 typical)
Lead Time34 weeks5 weeks
CostBaseline35% reduction

Customer Feedback: "HVC not only solved our lead time problem — the N4700 dielectric made our equipment more stable under HV pulse conditions." — Technical Director, medical equipment manufacturer

4.2 Murata DHS Series Replacement Case

Background: Murata announced discontinuation of DHS/DHK series HV ceramic capacitors in August 2018, creating a supply chain crisis for countless companies worldwide.

Murata DHS Series Typical Models:

Murata P/NSpecHVC Replacement
DHS30E30102M30KV 1000pFHVCT8G-30KV-DL40-102K
DHS40E40102M40KV 1000pFHVCT8G-40KV-DL40-102K
DHS50E50102M50KV 1000pFHVCT8G-50KV-DL50-102K

Success Story: An industrial NDT equipment manufacturer originally using Murata DHS40E40102M tested HVC as a replacement after production ceased. Performance was fully compliant, and the product has been in volume production for 3 years with zero failures.

4.3 Cross-Brand Replacement Experience Summary

Original BrandReplacement ChallengeHVC SolutionSuccessful Models
AVX HP/HW/HK100KV ultra-high voltage modelsDual-chip series structure50+ models
Vishay 715CY5U high-capacitance modelsN4700 dielectric upgrade90+ models
Murata DHS/DHK2018 exit, no OEM support1:1 dimensions + performance match70+ models
TDK UHV/FHVY5S leaded dielectricN4700 lead-free upgrade50+ models

5. AVX Complete Quick Selection Table (64 HP Series Full Mapping)

Below is the complete AVX HP series quick selection table with all 64 models, grouped by voltage level:

5.1 15KV Grade

AVX P/NCapacitanceHVC ReplacementNotes
HP30EX0561M560pFHVCT8G-15KV-DL30-561KN4700 Standard
HP30EX0751M750pFHVCT8G-15KV-DL30-781KN4700 Standard
HP30EX0102M1000pFHVCT8G-15KV-DL30-102KN4700 Standard
HP40EX0152M1500pFHVCT8G-15KV-DL40-152KN4700 Standard
HP40EX0182M1800pFHVCT8G-15KV-DL38-182KSize TBC
HP40EX0202M2000pFHVCT8G-15KV-E30-202MY5U Medium
HP50EX0252M2500pFHVCT8G-15KV-E30-252MY5U Medium
HP50EX0272M2700pFHVCT8G-15KV-E30-272MY5U Medium
HP50EX0332M3300pFHVCT8G-15KV-DL50-332KN4700 Standard
HP60EX0372M3700pFHVCT8G-15KV-DL60-372KN4700 Standard
HP60EX0402M4000pFHVCT8G-15KV-DL60-402KN4700 Standard
HP60EX0502M5000pFHVCT8G-15KV-DL60-502KN4700 Standard
HP60EX0562M5600pFHVCT8G-15KV-DL60-562KN4700 Standard

5.2 20KV Grade

AVX P/NCapacitanceHVC ReplacementNotes
HP30EY0501M500pFHVCT8G-20KV-DL30-501KN4700 Standard
HP30EY0561M560pFHVCT8G-20KV-DL30-561KN4700 Standard
HP30EY0751M750pFHVCT8G-20KV-DL30-751KN4700 Standard
HP40EY0102M1000pFHVCT8G-20KV-DL30-102KN4700 Standard
HP40EY0132M1300pFHVCT8G-20KV-DL40-132KN4700 Standard
HP40EY0152M1500pFHVCT8G-20KV-DL40-152KN4700 Standard
HP50EY0202M2000pFHVCT8G-20KV-DL50-202KN4700 Standard
HP50EY0222M2200pFHVCT8G-20KV-DL50-222KN4700 Standard
HP50EY0252M2500pFHVCT8G-20KV-DL50-252KN4700 Standard
HP60EY0302M3000pFHVCT8G-20KV-DL50-302KN4700 Standard
HP60EY0332M3300pFHVCT8G-20KV-E40-332MY5U Medium
HP60EY0372M3700pFHVCT8G-20KV-DL50-372KN4700 Standard
HP60EY0402M4000pFHVCT8G-20KV-DL55-402MTBC

5.3 30KV Grade

AVX P/NCapacitanceHVC ReplacementNotes
HP30E30561M560pFHVCT8G-30KV-DL30-561KN4700 Standard
HP40E30821M820pFHVCT8G-30KV-DL40-821KN4700 Standard
HP40E30102M1000pFHVCT8G-30KV-DL40-102KN4700 Standard
HP40E31121M1120pFHVCT8G-30KV-DL40-1121KN4700 Standard
HP50E30152M1500pFHVCT8G-30KV-DL40-152KN4700 Standard
HP50E30172M1700pFHVCT8G-30KV-DL50-172KN4700 Standard
HP50E30202M2000pFHVCT8G-30KV-DL50-202KN4700 Standard
HP60E30272M2700pFHVCT8G-30KV-DL55-272KN4700 Standard
HP60E30302M3000pFHVCT8G-30KV-DL55-302KN4700 Standard
HP60E30332M3300pFHVCT8G-30KV-E40-332MY5U Medium

5.4 40KV Grade

AVX P/NCapacitanceHVC ReplacementNotes
HP30E40391M390pFHVCT8G-40KV-DL30-391KN4700 Standard
HP40E40751M750pFHVCT8G-40KV-DL40-751KN4700 Standard
HP50E40102M1000pFHVCT8G-40KV-DL40-102KN4700 Standard
HP50E40142M1400pFHVCT8G-40KV-DL50-142KN4700 Standard
HP60E40172M1700pFHVCT8G-40KV-DL50-172KN4700 Standard
HP60E40202M2000pFHVCT8G-40KV-DL55-202KN4700 Standard
HP60E40242M2400pFHVCT8G-40KV-DL55-242KN4700 Standard

5.5 50KV Grade

AVX P/NCapacitanceHVC ReplacementNotes
HP30E50281M280pFHVCT8G-50KV-DL30-281KN4700 Standard
HP40E50411M410pFHVCT8G-50KV-DL30-411KN4700 Standard
HP40E50501M500pFHVCT8G-50KV-DL40-501KN4700 Standard
HP40E50561M560pFHVCT8G-50KV-DL40-561KN4700 Standard
HP50E50751M750pFHVCT8G-50KV-DL40-751KN4700 Standard
HP50E50851M850pFHVCT8G-50KV-DL40-851KN4700 Standard
HP50E50102M1000pFHVCT8G-50KV-DL50-102KN4700 Standard
HP60E51351M1350pFHVCT8G-50KV-DL55-1351KN4700 Standard
HP60E50152M1500pFHVCT8G-50KV-DL55-152KN4700 Standard
HP60E51651M1650pFHVCT8G-50KV-DL55-1651KN4700 Standard

5.6 60KV Grade

AVX P/NCapacitanceHVC ReplacementNotes
HP30E61950M195pFHVCT8G-60KV-DL30-191KN4700 Standard
HP40E63750M375pFHVCT8G-60KV-DL40-371KN4700 Standard
HP50E60501M500pFHVCT8G-60KV-DL50-501KN4700 Standard
HP50E60701M700pFHVCT8G-60KV-DL50-701KN4700 Standard
HP60E60851M850pFHVCT8G-60KV-DL60-851KN4700 Standard
HP60E60102M1000pFHVCT8G-60KV-DL60-102KN4700 Standard
HP60E60122M1200pFHVCT8G-60KV-DL60-122KN4700 Standard

5.7 100KV Grade (HVC has surpassed)

AVX P/NCapacitanceHVC ReplacementNotes
HP50E90501M500pFHVCT8G-100KV-DL60-501KN4700 Standard
HP60E96750M675pFPlease contact sales@hv-caps.comN4700 Standard
HP60E90751M750pFPlease contact sales@hv-caps.comN4700 Standard
HP60E98250M825pFHVCT8G-100KV-DL60-825KN4700 Standard

6. HVC Part Number Decoder

HVCT8G - 50KV - DL50 - 102 - K
  │        │      │      │    └─ Tolerance: K=±10%, M=±20%
  │        │      │      └────── Nominal Capacitance: 102=1000pF (10×10²)
  │        │      └──────────── Size Code (diameter × height, mm)
  │        └─────────────────── Rated Voltage
  └──────────────────────────── Series: HVCT8G = Standard doorknob capacitor

Size Code Reference:

CodeDiameter × Height (mm)Applicable Voltage
DL3030×1510-30KV
DL4040×2015-40KV
DL5050×2520-50KV
DL5555×2530-50KV
DL6060×3040-100KV

7. Success Stories: 8 Years of Replacement Experience

"After AVX exited, we evaluated multiple replacement solutions. HVC's HVCT8G series not only met performance specs — the N4700 dielectric made our equipment more stable at -40°C. We've been in volume production for 4 years with zero failures."
— Technical Director, medical imaging equipment manufacturer
"We were using Vishay 715C with a half-year lead time. After switching to HVC, lead time dropped to 5 weeks, cost was reduced by 30%, and the N4700 dielectric is much more stable than the original Y5U."
— Procurement Manager, industrial NDT company
"After Murata's discontinuation, we searched for alternatives for over a year. HVC not only provided a perfect replacement but also helped optimize our circuit design — our equipment performance actually improved."
— Chief Engineer, scientific equipment integrator

8. Quality Assurance & Certification

Certification / TestDescription
ISO 9001:2015Quality management system certified
AEC-Q200Automotive Electronics Council (select models)
RoHSFully lead-free, environmentally compliant
REACHEU chemical regulation compliant
100% Electrical TestEvery unit tested for withstand voltage, capacitance, DF, IR
Aging Test1000-hour aging verification before volume production

9. Conclusion

Based on a comprehensive performance comparison between the AVX HP/HW/HK series and HVC HVCT8G series, the following conclusions can be drawn:

  1. Technical Performance: HVC outperforms original AVX products in ceramic dielectric (N4700 Class 1 vs Strontium Class 2), electrode process (copper vs silver), and temperature range (-55°C~+125°C vs -35°C~+85°C).
  2. Capacitance Coverage: HVC not only provides 1:1 replacement for all AVX models, but through its dual-chip structure offers larger capacitance options (e.g. 8000pF at 50KV vs AVX's 1650pF).
  3. Voltage Extension: HVC reaches 150KV maximum, exceeding AVX's 100KV ceiling — providing more options for ultra-high voltage applications.
  4. Supply Chain Advantage: 5-6 week lead time (vs AVX discontinued), 20-50% cost reduction, faster local support.
  5. Multi-Brand Experience: HVC has accumulated deep replacement experience across AVX, Vishay, Murata, and TDK, with 200+ successful model replacements serving 500+ global customers.

Contact Us for Samples & Technical Support

HVC Capacitor — HV Ceramic Capacitor Professional Manufacturer

Email: sales@hv-caps.com

Website: www.hv-caps.com

Technical Support: Circuit analysis, selection guidance, sample testing — full-service support

Delivery Commitment: Standard 4 weeks, volume orders 6-8 weeks, urgent orders available

© HVC Capacitor Manufacturing Co., Ltd. AVX® is a registered trademark of KYOCERA AVX. Other brand names mentioned are for cross-reference and replacement identification only.

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