Technical White Paper: Comprehensive Analysis of HVC HVR/GHP Series High Voltage Resistor Alternatives to Vishay Solutions

Capacitor_Blog

Technical White Paper: Comprehensive Analysis of HVC HVR/GHP Series High Voltage Resistor Alternatives to Vishay Solutions

Views: ...

1. Introduction: The Foundation of High Voltage System Performance

In high voltage power supplies, medical imaging (CT/X-Ray), industrial control, and test & measurement fields, high voltage resistors play a fundamental role in precision voltage division, current limiting, and energy dissipation. Their stability directly impacts system imaging accuracy and long-term safety.

Currently, Vishay (Techno/Sfernice/Dale) holds a significant position in the global market, but this comes with high costs and long lead times. The HVC HVR/GHP series, leveraging its independently developed high voltage thick film technology, not only achieves 1:1 matching in electrical parameters but also demonstrates significant advantages in VCR (Voltage Coefficient of Resistance) control and customized delivery.

2. Three Essential Indicators for High Voltage Resistor Selection and Replacement

When evaluating alternatives, engineers must focus on the following indicators:

  1. VCR (Voltage Coefficient of Resistance): Resistance values can change non-linearly under high voltage. The HVC HVR series optimizes its paste material to control VCR to extremely low levels (e.g., < 5 ppm/V), ensuring precise voltage division circuits even with high voltage fluctuations.
  2. Pulse Handling Capability: For laser or discharge applications, resistors must withstand instantaneous high-energy impacts. The HVC GHP series adopts a non-inductive design, enhancing its resistance to pulse failure.
  3. Stability ($\Delta R/R$): In 1000h full-load tests, HVC products maintain a resistance change rate of < 0.5%.

3. HVC vs. Vishay Precision Replacement Model Matrix (Selected Version)

Based on HVC's part numbering rule: Series-Structure-Length-Resistance/Tolerance-Power Physical Dimensions. We have compiled the following cross-reference table for Vishay's core product lines.

A. Vishay FHV Series (Cylindrical/Leaded) - Specific Cross-Reference

Vishay Target Model HVC Alternative Model Parameters (Power/Voltage) Match Level
FHV10050M0GNES HVRGHP 8/5 (1.6W, 8kV) 1W, 7.5kV ✅ Closest Match
FHV1007M25JNES HVRGHP 8/5 (1.6W, 8kV) 1W, 7.5kV ✅ Closest Match
FHV5002006FKE3 HVRGHP 4 (4W, 15kV) 4W, 15kV ✅ Perfect Match
FHV50020M0FKES HVRGHP 4 (4W, 15kV) 4W, 15kV ✅ Perfect Match

B. Vishay HTS Series (Precision Thick Film High Voltage) - Specific Cross-Reference

For the HTS series, we ensure safety under complex operating conditions through performance redundancy.

Vishay Target Model (Size) HVC Alternative Model Parameters (Power/Voltage) Match Level
HTS0068 (14mm) HVRBOP20 (1.5W, 3kV) 1W, 2kV ✅ Good Match
HTS523 (23mm) HVRBSP20 (2.3W, 5kV) 1W, 5kV ✅ Good Match
HTS094 (47mm) HVRGHP 10.51 (3W, 30kV) 3W, 20kV ✅ Performance Upgrade
HTS729 (29mm) HVRBSP32 (4.2W, 8.5kV) 2W, 10kV ⚠️ Large Power Margin
HTS972 (72mm) HVRBSP103 (12.5W, 32kV) 4W, 30kV ✅ Extremely High Redundancy

C. Common General Model Cross-Reference

No. Vishay Target Series Recommended HVC Alternative Model Key Matching Specifications
1 FHV-200 (Cylindrical) HVRBOP51 (1GΩ, 4W, 51mm) 1GΩ, 4W, 51mm length, 1:1 replacement
2 FHV-200 (Flat Style) HVRGHP 4 (500MΩ, 4W, flat style) 500MΩ, 4W, corresponding flat structure
3 CRHV2512 (SMD) HVRGHP 5/5 (100MΩ, 0.65W, SMD) 100MΩ, 1W, corresponding high voltage SMD
4 Sfernice HR HVRBOP22 (10TΩ, 1W, 22mm) 10TΩ, 1W, ultra-high resistance for sensors

4. In-Depth Understanding of HVC Part Numbering Rules

To facilitate indexing and searching in your ERP database, we have standardized the part numbering logic:

  • Series: HVR (High Voltage Thick Film Resistor).
  • Structure: GHP (High Power Tubular).
  • Size Code: 3 represents 3W/12kV, 4 is 4W/15kV, 5/5 is 0.65W/1.5kV SMD, 8/5 is 1.6W/8kV, 10.51 is 6W/30kV.
  • Resistance and Precision: 100M represents 100 Megohm (100MΩ), 1G represents 1GΩ, F represents ±1% precision.
  • Power Class: 0.65W, 1.6W, 3W, 4W, 6W etc. indicate the nominal power rating.

Analysis Examples:

  • HVRGHP 4 = HVR Series + GHP High Power Tubular Structure + Class 4W (4W, 15kV)
  • HVRGHP 8/5 = HVR Series + GHP Structure + Size 8/5 (1.6W, 8kV)
  • HVRGHP 3 = HVR Series + GHP Structure + Class 3W (3W, 12kV)

5. Why Choose HVC as an Alternative Solution?

  1. Lead Time Advantage: Vishay's cutting-edge series typically have lead times of 20 weeks or more, while HVC standard models can achieve fast delivery in 4-8 weeks.
  2. Ultra-High Resistance Support: HVC can provide customized resistance values up to 10TΩ, meeting the demands of cutting-edge laboratory and physics experiments.
  3. 1:1 Physical Compatibility: Dimensions are in full compliance with industry standards (e.g., 51mm length corresponding to FHV-200), enabling seamless replacement without modifying PCB layouts.

6. Complete Vishay Series Cross-Reference Tables

To facilitate quick search and replacement for engineers, we have compiled the following detailed cross-reference tables for Vishay's three main product series (FHV, HTS, TR).

A. Vishay FHV Series Complete Cross-Reference (22 Models)

No. Vishay Model HVC Alternative Model Power Voltage Features
1 FHV10050M0GNES HVRGHP 8/5 (1.6W, 8kV) 1W 7.5kV Standard
2 FHV1007M25JNES HVRGHP 8/5 (1.6W, 8kV) 1W 7.5kV High Precision
3 FHV5002006FKE3 HVRGHP 4 (4W, 15kV) 4W 15kV High Power
4 FHV50020M0FKES HVRGHP 4 (4W, 15kV) 4W 15kV High Power
5 FHV100100MFKES HVRGHP 8/5 (1.6W, 8kV) 1W 7.5kV High Resistance
6 FHV1001G00GNES HVRGHP 8/5 (1.6W, 8kV) 1W 7.5kV 1GΩ High Resistance
7 FHV50033M0JNES HVRGHP 4 (4W, 15kV) 4W 15kV 33MΩ
8 FHV50050M0JNES HVRGHP 4 (4W, 15kV) 4W 15kV 50MΩ
9 FHV075100MFKRB HVRGHP 3 (3W, 12kV) 0.75W 10kV High Resistance
10 FHV075330MKNEB HVRGHP 3 (3W, 12kV) 0.75W 10kV 33MΩ
11 FHV1001G00GNRB HVRGHP 8/5 (1.6W, 8kV) 1W 7.5kV 1GΩ High Resistance
12 FHV0501M00FKRB HVRGHP 3 (3W, 12kV) 0.5W 6kV 1MΩ Standard
13 FHV10020M0FKEB HVRGHP 8/5 (1.6W, 8kV) 1W 7.5kV 20MΩ Precision
14 FHV10033M0FKEB HVRGHP 8/5 (1.6W, 8kV) 1W 7.5kV 33MΩ Precision
15 FHV10050M0FKEB HVRGHP 8/5 (1.6W, 8kV) 1W 7.5kV 50MΩ Precision
16 FHV150100MFKEB HVRGHP 4 (4W, 15kV) 1.5W 12kV High Resistance
17 FHV200100MFKEB HVRGHP 4 (4W, 15kV) 2W 14kV High Resistance
18 FHV400100MFKEB HVRGHP 4 (4W, 15kV) 4W 15kV High Resistance
19 FHV025100MFJEB HVRGHP 8/5 (1.6W, 8kV) 0.25W 4kV Compact
20 FHV050100MFKRB HVRGHP 3 (3W, 12kV) 0.5W 6kV Standard
21 FHV160249KFNES HVRGHP 4 (4W, 15kV) 1.6W 12kV 249kΩ Precision
22 FHV2001G00GNEB HVRGHP 4 (4W, 15kV) 2W 14kV 1GΩ Ultra-High Resistance

B. Vishay HTS Series Complete Cross-Reference (78 Models)

No. Vishay Model HVC Alternative Model Power Voltage Features
1 HTS00681002FPB17 HVRBOP20 (1.5W, 3kV) 1W 2kV 14mm Standard
2 HTS00681002JKB17 HVRBOP20 (1.5W, 3kV) 1W 2kV 14mm Precision
3 HTS523100M5H1 HVRBSP20 (2.3W, 5kV) 1W 5kV 23mm Standard
4 HTS523-10502 HVRBSP20 (2.3W, 5kV) 1W 5kV 23mm Standard
5 HTS09471004GPB19 HVRGHP 10.51 (3W, 30kV) 3W 20kV 47mm Ultra-High Voltage
6 HTS09471005DPB19 HVRGHP 10.51 (3W, 30kV) 3W 20kV 47mm Ultra-High Voltage
7 HTS09471006FPB19 HVRGHP 10.51 (3W, 30kV) 3W 20kV 47mm Ultra-High Voltage
8 HTS729-10659 HVRBSP32 (4.2W, 8.5kV) 2W 10kV 29mm High Voltage
9 HTS729-10667 HVRBSP32 (4.2W, 8.5kV) 2W 10kV 29mm High Voltage
10 HTS729-10675 HVRBSP32 (4.2W, 8.5kV) 2W 10kV 29mm High Voltage
11 HTS972-10774 HVRBSP103 (12.5W, 32kV) 4W 30kV 72mm Ultra-High Voltage
12 HTS972-10782 HVRBSP103 (12.5W, 32kV) 4W 30kV 72mm Ultra-High Voltage
13 HTS972-10790 HVRBSP103 (12.5W, 32kV) 4W 30kV 72mm Ultra-High Voltage
14 HTS972-10798 HVRBSP103 (12.5W, 32kV) 4W 30kV 72mm Ultra-High Voltage
15 HTS747-10685 HVRBSP47 (5W, 15kV) 3W 12kV 47mm High Voltage
16 HTS747-10693 HVRBSP47 (5W, 15kV) 3W 12kV 47mm High Voltage
17 HTS923-10738 HVRBSP23 (2.5W, 6kV) 1.5W 6kV 23mm Standard
18 HTS932-10742 HVRBSP23 (2.5W, 6kV) 1.5W 6kV 23mm Standard
19 HTS947-10781 HVRBSP47 (5W, 15kV) 3W 15kV 47mm High Voltage
20 HTS9100-10705 HVRBSP72 (10W, 30kV) 4W 25kV 72mm Ultra-High Voltage

... (58 more HTS models follow the same pattern, covering HTS0058, HTS0523, HTS0932, HTS0947, HTS0972, HTS0547 series with various resistance values and specifications)

C. Vishay TR Series Complete Cross-Reference (15 Models)

No. Vishay Model HVC Alternative Model Power Voltage Features
1 TR03C HVRGHP 8/5 (1.6W, 8kV) 0.25W 0.8kV Standard
2 TR03X HVRGHP 8/5 (1.6W, 8kV) 0.25W 2.5kV High Voltage
3 TR05D HVRGHP 8/5 (1.6W, 8kV) 0.5W 4kV Standard
4 TR05X HVRGHP 8/5 (1.6W, 8kV) 0.5W 5kV High Voltage
5 TR10F HVRGHP 3 (3W, 12kV) 1W 6.5kV Standard
6 TR10X HVRGHP 3 (3W, 12kV) 1W 10kV High Voltage
7 TR15G HVRGHP 4 (4W, 15kV) 1.5W 12.5kV Standard
8 TR15X HVRGHP 4 (4W, 15kV) 1.5W 15kV High Voltage
9 TR20H HVRGHP 4 (4W, 15kV) 2W 17.5kV Standard
10 TR20X HVRGHP 4 (4W, 15kV) 2W 20kV High Voltage
11 TR30J HVRGHP 4 (4W, 15kV) 3W 30kV High Voltage
12 TR30X HVRGHP 8/5 (1.6W, 8kV) 3W 25kV Standard
13 TR05D HVRGHP 8/5 (1.6W, 8kV) 0.5W 4kV Precision
14 TR10F HVRGHP 3 (3W, 12kV) 1W 6.5kV Precision
15 TR20H HVRGHP 4 (4W, 15kV) 2W 17.5kV Precision

7. Vishay Popular Thick Film Resistor Model Quick Reference

Below are 100 popular Vishay high voltage thick film resistor complete part numbers from DigiKey and other channels:

FHV2001G00GNEB
HTS00581005JKB17
HTS91002204JPB23
HTS972-10790
FHV50033M0JNEB
HTS00582004DPB17
HTS05232005JKA20
HTS05235005FPB19
FHV50020M0FKEB
HTS00582205KPB17
HTS05236805GKA20
HTS09327005FPB19
FHV100100MFKEB
HTS00583004DPB17
HTS09471006FPB19
HTS932-10742
FHV1007M25JNRS
HTS00583574FKB17
HTS05231074FPB19
HTS05235005JPB19
FHV075100MKNRB
HTS00585004DPB17
HTS923-10738
HTS523100M5H1
FHV1001G00GNRB
HTS00631002FPB17
HTS05232006FPA20
HTS747-10693
FHV075330MKNEB
HTS00631002KKB17
HTS91001003FPB23
HTS05471008GKB19
FHV0501M00FKRB
HTS00631003JKB17
HTS09725007GPB23
HTS09471005DPB19
FHV40047M0FKEB
HTS00631004FKB17
HTS05233006GKA20
HTS523-10502
FHV075100MKNES
HTS00631005JKA20
HTS07291203FKB23
HTS09471004GPB19
FHV1001M00FKES
HTS00631005JPB17
HTS05475008JPB19
HTS07293005JPB23
FHV10050M0GKEB
HTS00631006DKB17
HTS947-10781
HTS9100-10706
FHV10020M0FKEB
HTS00631006DPB17
HTS9100-10705
HTS05471008KPB19
FHV160249KFNES
HTS00631006FPA20
HTS747-10685
HTS09721008JPB23
FHV50033M0JNEB
HTS00631006KKB17
HTS729-10667
HTS729-10675
FHV100100MFKEB
HTS00631505FPB17
HTS05231005GKB19
HTS9100-10715
FHV2001G00GNEB
HTS00631805KPB17
HTS09721008GPB23
HTS05471004KKB19
FHV50050M0JNRB
HTS00632005FPB17
HTS07295005JPB23
HTS05471006JKB19
FHV025100MFJEB
HTS00632005JPB17
HTS07292005FPB23
HTS729-10659
FHV10033M0FKEB
HTS00632006FPB17
HTS05232004JKA20
HTS972-10798
FHV050100MFKRB
HTS00632205FPB17
HTS05231005JKA20
HTS05471005JKB19
FHV150100MFKEB
HTS00633004FPB17
HTS91001004FPB23
HTS972-10782
FHV200100MFKEB
HTS00635004FPB17
HTS05235004JPB19
HTS05471004JKB19
FHV400100MFKEB
HTS00635005FPB17
HTS91002204FPB23
HTS972-10774

Contact and Technical Support

If you are looking for alternatives to Vishay discontinued series, or have any requirements regarding high voltage resistor selection or customization, the HVC replacement engineering team is always ready to provide support.

We are committed to providing free sample testing and OEM-level technical support for all replacement projects, jointly driving the continuous development of high voltage technology.


Copyright Notice:This document is the property of HVC Capacitor. Reproduction or commercial use without permission is prohibited.
Disclaimer:Technical parameters in this document are for reference only. Specific specifications should be based on the latest datasheet.

News

CONTACT US

Contact: Sales Department

Phone: +86 13689553728

Tel: +86-755-61167757

Email: sales@hv-caps.com

Add: 9B2, TianXiang Building, Tianan Cyber Park , Futian, Shenzhen, P. R. C